Most Papular Custom Boxes Types

Software Boxes Custom Software Boxes at low cost	Cosmetic Boxes Custom Cosmetic Boxes at low cost	Soap Boxes Custom Soap Boxes at low cost	Pillow Boxes Custom Pillow Boxes at low cost
Gable Boxes Custom Gable Boxes at low cost	Popup Display Boxes Custom Popup Display Boxes at low cost	Milk Cartons Custom Milk Cartons at low cost	Window Boxes Custom Window Boxes at low cost

Custom Box Printing Methods

Custom Box printing has never been easy as there are lots of processes involved to produce top quality custom printed boxes. We have 6 color hidelburge state of the art press / machines to print top quality printing. We use 100% recycled paper to produce our products and also use enviornment friendly inks to print our custom boxes wholesale. There are lots of printing mehtods those are applied on the box printing process. Below are few of them.

Once client send us artwork, then we have to setup that according to our press requirements. Usually people charge for that setup but we are offering artwork setup as FREE. We also accept almost all graphics file formats. We first send jpg proofs to clients for their approval. We also show 3D views to the clients so that they can view how their product will look like once printed. 3D view of the graphics helps a lot in approval process and is the best alternate to hard copy sample. Our professional Graphics designers create high quality hand made 3D views of the boxes those match exactly with the custom printed boxes requirements and gives the exact illustration of the finished product boxes.

After artwork setup, graphic files are sent for films and plates creation. First films are produced and then from those films plates are exposed. There is a lot of attention required in film making and plates exposing process and our high quality professional scanners do this job automatically with high acuracy. Plates are the ones those actualy print the graphics on to the card stock so acuracy of the plates exposing process is very important and if not done correctly can result in bad print job. Material of the plates are also very important as low quality material can also produce bad print job. Our plates are American made top quality plates and we can save these plates for you upto 10 years. Usually printers can only save your artwork plates uptill 1 year or few months but we can save your artwork paltes uptill 10 years and upon your re-orders, we will use same plates for perfect color matching. In offset printing method color matching in CMYK colors is very hard to achieve if old paltes setup is not available. That is why we save client plates setup uptill 10 years or more so that within that period of time, any re-order of teh print job, the colors are exactly matched with the previous run.

Once the plates setup is done then plates are mounted on machine to be run through different colors. We have 6 color machine so 6 plates with client images can run at the same time at our machine to produce high acuracy of colors and great print job. Our machine have a high acuracy automatic color control system with the help of which color is distributed on plates according to the requirement of the images. During the printing process, color distribution on the plates is very important as if colors are not distributed on the plates with high acuracy then it could result un even color print job. The resulted custom box printing job can have color variation. Some sheets could get printed with high value of color and some with low value of color which would look totally un-professional. Our digital automatic color control system makes sure the colors are distributed on to the plates with high acuracy and all the print job gets printed with even color values.

After the printing process, Sheets are sent to the finishing process. In finishing process, UV coating or lamination is the first process for custom boxes wholesale. In this process, sheets went through UV machine in the case of UV coating. UV machine applies UV on top of the sheets and then cardboard sheets went through UV rays those soak the UV ink applied on the sheets. UV coating gives very shiny effect to the cardboard sheets and protects printing. UV coating can be done on full sheet (Flood UV) or can be done on a certain part of the sheet called spot UV. Spot UV was introduced lately to give high tech effects to the printed sheets. With the help of UV coating different effects are produced on the artwork, like certain part of the custom printed boxes can be glossy and certain can be matt and it can give a very high tech and attractive effect to the customer and your product. Spot UV coating can also be mixed with other things to give real touch effects, like sand effect, glow in the dark effect and other rough effects. Lamination is a thin plastic layer that is applied on to the printed surface to give it shiny or dull effect and it protects printing. Lamination on custom box printing can be done in high gloss or matte finish. The glue used in lamination process is very important as some printers use chemical instead of pure glue due to cost saving and that actually destroies the print job. Our laminating machine is a high quality automatic machine and we use pure glue in lamination process for best lamination and finishing effects.

Die making and die cutting is a very sensitive process and can make or destroy the print job. We have a high quality laser die making machine and it produce dies with high acuracy and quality. The blades used in the die are also of very much importance. We use high quality american made blades on dies for high acurracy die cutting for custom box printing. We have automatic die cutting machine which accepts feed from printing press and automatically adjust the sheets according to applied design and cut all the sheets individuly for acurate and precise die cutting. Usually printers try to cut more sheets at a time to save cost and time but by doing that die cutting acuracy cannot be achieved. We apply individual die cutting on our custom printed boxes by doing which we are able to achieve high quality die cutting.

Scoring and Pasting on a job is also very important. We have automatic scoring machine with the help of which we score the sheets to produce satisfacty results. Our automatic scoring machine helps a lot in custom box printing production. We have an automatic box pasting machine as well which supports multiple custom size boxes and multiple box pasting types. Our automatic pasting machine supports auto lock bottom type, roll end tuck top style, retial style with tuck top and bottom, bookend box pasting and other custom pastings. We feed the type we need in to the machine and it handles rest of it automatically. Very few printers in the US have these machines due to the high setup cost but we are able to bring the cost down on custom printed boxes because of our own setup. We have our own setup from start to end which helps us reduce the cost and we don't even charge all the setup costs to clients becausae of our own print setup.

We provide our professional printing services all over US and are offering Free shipping. We mainly provide services in Florida and New york but also serve custom boxes wholesale in states like Alabama, Alaska, Arizona, Arkansas, California, Colorado, Connecticut, Delaware, Georgia, Hawaii, Idaho, Illinois, Indiana, Iowa, Kansas, Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan, Minnesota, Mississippi, Missouri, Montana, Nebraska, Nevada, New Hampshire, New Jersey, New Mexico, North Carolina, North Dakota, Ohio, Oklahoma, Oregon, Pennsylvania, Rhode Island, South Carolina, South Dakota, Tennessee, Texas, Utah, Vermont, Virginia, Washington, West Virginia, Wisconsin and Wyoming are our biggest Custom Printed Boxes source locations in the US